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Predictive Maintenance for Transformers

Transformers are critical assets in power distribution. Unexpected failures can lead to prolonged downtime, safety hazards, and significant financial losses.

Our AI-powered Predictive Maintenance solution monitors key parameters to detect anomalies early, ensuring reliability and preventing catastrophic failures.

Transformer Monitoring

Transformer Monitoring Dashboard

Our system monitors multiple critical parameters including oil level, oil temperature, power factor, current, vibration, and voltage to predict transformer health.

Why Predictive Maintenance for Transformers?

Prevent Catastrophic Failures:

Detect insulation breakdown, overheating, and oil degradation before they lead to transformer explosions or fires.

Optimize Maintenance Schedule:

Move from time-based to condition-based maintenance, reducing unnecessary interventions and costs.

Extend Asset Life:

Proactive monitoring helps extend transformer lifespan by 20-30% through timely interventions.

Multi-Parameter Analysis:

AI models trained on oil level, temperature, power factor, current, vibration, and voltage data.

Real-Time Parameter Monitoring

Continuous monitoring of oil temperature, dissolved gases, moisture levels, and electrical parameters provides immediate alerts for abnormal conditions. Real-time dashboards show health status across your transformer fleet with millisecond latency.

99.7%
Uptime
<100ms
Alert Latency
24/7
Monitoring
95%
Accuracy

Key Monitoring Parameters

Oil Parameters

  • Oil Level & Temperature
  • Dissolved Gas Analysis
  • Moisture Content
  • Dielectric Strength

Electrical Parameters

  • Current & Voltage
  • Power Factor
  • Load Factor
  • Harmonic Analysis

Mechanical Parameters

  • Vibration Analysis
  • Acoustic Emissions
  • Thermal Imaging
  • Bushings Condition

AI-Powered Anomaly Detection

Machine learning models analyze historical and real-time data to identify patterns indicative of developing faults. The system learns normal operating conditions and alerts when parameters deviate from expected ranges, enabling early intervention.

Deep Learning Algorithms
Pattern Recognition
Predictive Analytics
Model Accuracy 95.2%
False Alerts < 2%

Business Impact & ROI

70-80%
Reduction in Unplanned Outages
Through early fault detection
30-40%
Lower Maintenance Costs
With optimized scheduling
5-10 Years
Extended Transformer Lifespan
Through proactive care

Ready to Transform Your Maintenance Strategy?

Join industry leaders who trust Pradjna for predictive maintenance solutions that deliver measurable ROI.

Sunil Haridas

Sunil Haridas

CEO, Pradjna Intellisys™

"Our transformer monitoring solution represents the convergence of IoT and AI. We're not just collecting data - we're creating intelligence that prevents failures before they happen, ensuring grid reliability and safety. The results speak for themselves: our clients have reduced maintenance costs by 40% while increasing asset uptime to 99.7%."

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